Description
Introduction
Automatic PP bottle IV solution production line includes 3 set equipment, Preform/Hanger Injection machine, Bottle blowing machine, Washing-Filling-Sealing machine. The production line has the feature of automatic, humanized and intelligent with stable performance and quick and simple maintenance. High production efficiency and low production cost, with high quality product which is the best choice for IV solution plastic bottle.
This production line can produce very beautiful , light and transparent bottle , 500ml bottle with weight of 16 g.
Features:
1.It can meet production of different size (100-1000ml).
2.It applied for both Standard PP bottle and Self-collapsed soft PP bottle.
3.Apply to different container shapes: round, oval, irregular, etc.
4.High production capacity: range from 4000-15000bottles per hour.
5.The wasted raw material for the production of one 500 ml PP bottle is equal to 0%.
Production flow charter
A: Bottle making line
- Making bottle preform by Injection machine
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- Collect and transfer bottle preform to blowing machine
The preforms are divided with equal distance and transmitted to vertical rotary disk, then rotated by 180 degree and move to another horizontal preforms arranging disk. No preform blockage and no deviation with accurate position.
- Heating preform and deliver to blowing station
Double row heating light box design, good heat dissipation, easy replacement and maintenance.
Servo open type servo flexible transmission, the cam clamping fingers without plastic scrap and powder to ensure product quality.
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- Blowing station
Independent sealing and stretching mechanism using separate sealing unit design, which don’t interfere with each other. Good sealing to blow the bottle, no leakage. Stretching rod is driven by one servo system.
- Deliver bottle to Washing-filling and sealing machine
The finished bottles are taken out from bottle blowing station. The manipulators of connecting mechanism pick them up and transmit to Wash-fill-seal machine manipulator to realize auto connection production.
Features:
Servo drive and stable during high-speed movement, the positioning is accurate, durable, and the maintenance cost is low.
The cam clamping fingers without plastic scrap and powder to ensure product quality.
High production capacity: range from 4000-15000bottles per hour.
Closed integral chain structure, precise center distance, rings and other foreign objects cannot enter the chain, easy maintenance.
The sealing does not air leak, improve the blowing efficiency, shorten the bottle forming time.
Revolution driven system is a moving device for conveying heated performs.
Rotation driven system rotates and make preform evenly heated and easily molding through carriers.
Heater is made of heating boxes. Each heating box contains 5-7 heaters for perform heating.
Preform feeding system adopts servo motor to run stable and faster.
Mold clamp system that adopts cyinder hinge has compact structure, good stabity of mold open and clamp motion. the system use high-pressure to lock mold
Neck seal stretch system that uses servo stretch for convenience of controling stretch stroke is a device to reaize stretching and blowing.
Preform auto-ln-feed system automatic and rotational.It contains pre-fom tank, conveyor, unscramble,preform guiding shef preform loading pressing device and air clean device
Technical details
Item | Machine model | |||||
IB4 | IBS6 | IB8 | IB10 | IB12 | ||
Production capacity | 500ml | 4000BPH | 6000BPH | 8000BPH | 10000BPH | 12000BPH |
Max bottle height | mm | 240 | 230 | |||
Max preform height(with neck) | mm | 120 | 95 | |||
Compressed air (m³/min) | 8-10bar | 3 | 3 | 4.2 | 4.2 | 4.5 |
20bar | 2.5 | 2.5 | 4.5 | 6.0 | 10-12 | |
Chilled Water(m³/h) | 10°C(pressure: 3.5-4bar)8HP | 4 | 4 | 7.87 | 7.87 | 8-10 |
Cooling Water | 25°C(pressure: 2.5-3bar) | 6 | 10 | 8 | 8 | 8-10 |
Weight | T | 7.5 | 11 | 13.5 | 14 | 15 |
Machine size(with Preform loading) | (L×W×H)(MM) | 6500*4300*3500 | 8892*4800*3400 | 9450*4337*3400 | 10730x4337x3400 | 12960×5477×3715 |
*All data are subject to change.
*Data can change according to customer requirement. |